DEPARTMENT OF AGRICULTURE
THE FOLLOWING IS A PRE-PUBLICATION COPY OF THE FSIS FINAL RULE ”RETAINED WATER IN RAW MEAT AND POULTRY PRODUCTS; POULTRY CHILLING REQUIREMENTS.” IT MAY NOT BE EXACTLY THE SAME AS THE VERSION THAT WILL APPEAR IN THE FEDERAL REGISTER.
BILLING CODE 3410-DM-P
DEPARTMENT OF AGRICULTURE
Food Safety and Inspection Service
9 CFR Parts 381 and 441
Docket No. 97-054F
RIN: 0583-AC26
Retained Water in Raw Meat and Poultry Products; Poultry Chilling Requirements
AGENCY: Food Safety and Inspection Service.
ACTION: Final rule.
SUMMARY: The Food Safety and Inspection Service (FSIS) is issuing
regulations
to limit the amount of water retained by raw, single-ingredient, meat and
poultry products as a result of post-evisceration processing, such as
carcass
washing and chilling. Raw livestock and poultry carcasses and parts will
not be
permitted to retain water resulting from post-evisceration processing unless
the
establishment preparing those carcasses and parts demonstrates to FSIS,
with
data collected in accordance with a written protocol, that any water retained
in
the carcasses and parts is an inevitable consequence of the process used to
meet
applicable food safety requirements. In addition, the establishment will
be
required to disclose on the labeling of the meat or poultry products the
maximum
percentage of retained water in the raw product. The required
labeling
statement will help consumers of raw meat and poultry products to make
informed
purchasing decisions. Establishments having data demonstrating that there is
no
retained water in their products can choose not to label the products with
the
retained-water statement or to make a no-retained-water claim on the
product
label.
FSIS is also revising the poultry chilling regulations to improve
consistency
with the Pathogen Reduction/Hazard Analysis and Critical Control Points
(PR/HACCP) regulations, eliminate “command-and-control” features, and
reflect
current technological capabilities and good manufacturing practices.
DATES: Effective Date: This rule is effective on [Insert date 1 year after
date
of publication]. Establishments wishing to implement the provisions of
this
final rule prior to the effective date should contact the appropriate FSIS
District Office. FSIS will provide instructions to its inspection
program
personnel for facilitating early implementation.
COMMENTS: Comments on the guidance material published in Appendix A
should be
received by [Insert date 3 months after date of publication].
Comments
responding to information requested in the preamble to this final rule should
be
received by FSIS by [Insert date 3 months after date of publication].
ADDRESSES: Submit one original and two copies of written
comments to Docket Clerk, U.S. Department of Agriculture, Food Safety and
Inspection Service, Room 102, 300 12th Street, SW., Washington, DC
20250-3700.
Please refer to docket number 97-054F in your comments. All comments
submitted
on this rule, as well as the research and background information used by FSIS
in
developing this document, will be available for public inspection in the
Docket
Clerk's Office between 8:30 a.m. and 4:30 p.m., Monday through Friday.
The
final regulatory impact analysis referred to in this document and summarized
in
the section discussing the Agency's compliance with Executive Order 12866
is
available for viewing on the Agency's Internet homepage located at
http://www.fsis.usda.gov
FOR FURTHER INFORMATION CONTACT: Ms. Patricia F. Stolfa, Assistant
Deputy
Administrator, Office of Policy, Program Development and Evaluation, Food
Safety
and Inspection Service, U.S. Department of Agriculture, Washington,
DC
20250-3700; (202) 205‑0699.
SUPPLEMENTARY INFORMATION:
Background
FSIS carries out the mandates of the Federal Meat Inspection Act (FMIA;
21
U.S.C. 601 et seq.), the Poultry Products Inspection Act (PPIA; 21 U.S.C. 451
et
seq.), and the Egg Products Inspection Act (21 U.S.C. 1031 to 1056) to
ensure
that meat, meat food, poultry, and egg products prepared for distribution
in
commerce are wholesome, not adulterated, and properly marked, labeled, and
packaged. The FMIA and PPIA prohibit anyone from selling,
transporting,
offering for sale or transportation, or receiving for transportation in
commerce, of any adulterated or misbranded meat or poultry product (21
U.S.C.
610, 458).
Under the Acts (21 U.S.C. 601(m)(8); 453(g)(8)), a product is adulterated
if,
among other circumstances in which it might be adulterated, “any substance
has
been added thereto or mixed or packed therewith so as to increase its bulk
or
weight, or reduce its quality or strength, or make it appear better or of
greater value than it is.” Under the same Acts (21 U.S.C. 601(n)(1),
(12) and
21 U.S.C. 453(h)(1), (12)) a product is misbranded if, among other
circumstances
in which it might be misbranded, “its labeling is false or misleading in
any
particular.”
FSIS provides continuous inspection in meat and poultry slaughtering
and
processing establishments and in egg product processing plants to ensure
that
the establishments sell in commerce only products that are not adulterated
or
misbranded. At meat and poultry slaughtering establishments, FSIS
enforces
requirements intended to prevent the adulteration of carcasses and parts
during
post-evisceration processing, handling, and storage. Some of these
requirements
concern the washing and chilling of the carcasses and parts.
After evisceration, raw livestock and poultry carcasses are subject to
various
processes, including washing and chilling, to ensure the safety of the
products.
In livestock slaughtering establishments, air chilling causes carcass
weight
loss from evaporation of the natural water in the carcass during
evaporative
cooling. Spraying water on livestock carcasses during air chilling
either
replaces the water that would have evaporated during air chilling or
prevents
the water in the carcass from evaporating. The result is that
livestock
carcasses subjected to a water spray do not lose weight through
evaporation.
Establishments should operate water spray systems in a manner that does
not
result in an increase in the average weight of a group of livestock
carcasses
produced during a scheduled period of operations over the carcasses'
pre-chilled
weight. FSIS Directive 6330.1, which describes the Agency's policies on
the
spray-chilling of carcasses, recognizes that it is technologically feasible
and
commercially practical to chill livestock carcasses in a manner that, on
average, does not result in an increase in the carcass weight above the
pre-chilled weight.
However, the processing and chilling methods used for some edible meat
byproducts and organ meats may result in water retention. For example,
cheek
meat, meat from ears and tails, and organ meats are washed, cleaned, and
chilled
to preserve safety and wholesomeness before being shipped. Chitterlings
(swine
intestines) are washed and chilled before shipment and are packaged with
water.
A few establishments chill beef cheek meats in water, a process that may
result
in the absorption of water. The product is labeled to indicate the
maximum
percentage added water it may contain to alert buyers to the fact that the
product may weigh more because of the chilling process.
Unlike meat packers, poultry processors have traditionally chilled poultry
using
the water-immersion chilling method. Although air chilling is
permitted,
immersion chilling is more rapid and cost efficient. The use of water
immersion
chilling is limited to whole poultry carcasses or major carcass
portions.
Poultry establishments are required to reduce the internal temperature of
water-chilled poultry carcasses to 40 NF or less within 4 to 8 hours after
slaughter, depending on the size of the carcass (9 CFR 381.66(b)).
Chilling poultry carcasses in water-immersion chillers always results in
some
absorption and retention of water, primarily in the skin and the tissue
immediately under the skin. Also, some water becomes bound to the muscle tissue.
FSIS has consistently required that the retention of water in meat and
poultry
products be minimized. FSIS is mandated to prevent the distribution in
commerce
of meat, meat food and poultry products that are adulterated or misbranded.
Immersion chilling of poultry could result in a product becoming misbranded
or
economically adulterated through the retention of absorbed water.
Nonetheless,
since immersion chilling is an efficient way to control bacterial growth
in
poultry products and to ensure that establishments consistently meet
applicable
chilling time and temperature requirements, FSIS has permitted the retention
of
some water in poultry products. The Agency requires, however, that
retained
water amounts be minimized (9 CFR 381.66(d)(1)) and has set limits on the
amount
of water a poultry product may retain (9 CFR 381.66(d)(2)-(4)).
The Agency promulgated regulations limiting water absorption and retention
in
poultry products in 1959, 1961, and 1970 (24 FR 9566, December 1, 1959; 26
FR
6471, July 19, 1961; 35 FR 15739, October 7, 1970). The retained-water
limits
were based on carcass weight and intended use of the product. For
example,
higher limits were provided for birds that were to be cut-up than for those
to
be sold as whole birds because, when the birds are cut up, water retained at
or
near those higher limits declines below the regulatory limits for whole
birds.
If water has not been minimized, the product may be considered
adulterated.
Such product may also be considered misbranded if its labeling does not
disclose
the presence of retained water at levels higher than the required limits.
Until
a Federal court set aside the regulatory limits on retained water in
poultry
products, public knowledge of the limits obviated the need for a requirement
for
retained water to be disclosed on a product label. Without published
limits on
retained water, FSIS cannot adequately protect consumers from adulteration
and
misbranding due to excessive retained water in whole birds.
FSIS, however, lacks information on which to decide what level, if any,
of
retained water would not constitute adulteration, or to determine whether
the
limits that are in use do not result in adulteration.
Provisions to limit retained water in raw meat and poultry products
On September 11, 1998, FSIS proposed regulations that would limit the amount
of
water retained by raw carcasses and parts of livestock and poultry as a
result
of post-evisceration processing, such as carcass washing and chilling.
Under
the proposal, meat and poultry carcasses and parts could not retain water
from
such processing unless the establishment preparing the carcasses and parts
demonstrated that water retention is an unavoidable consequence of
procedures
necessary to meet applicable food safety requirements. FSIS also proposed
to
require that the establishment disclose on the product labeling the
maximum
percentage of retained water in the product. The labeling statement
would
provide information that would be helpful to consumers in making
purchasing
decisions. An establishment having data demonstrating that there is no
retained
water in the products could choose not to label the products with the
retained-water statement or to make a no-retained-water claim on the
product
label. The proposed requirements were intended to replace those set forth in
9
CFR § 381.66(d)(2)-(8). The purpose of the proposed requirements was
to
restrict, as much as feasible, the amount of water absorbed and retained in
raw
meat and poultry products.
The proposed rule was prompted by longstanding industry petitions and by
the
Agency's need to reform its regulations to make them more consistent with
its
Pathogen Reduction / Hazard Analysis and Critical Control Point System
(PR/HACCP) regulations, in accordance with its regulatory reform agenda.
The
rulemaking gained further impetus in the wake of a July 23, 1997, Federal
court
decision in Kenney v. Glickman vacating the regulations in 9 CFR
381.66(d)(2)
that contain the water-retention tables for poultry.
As explained above, FSIS has consistently required that the retention of
water
in meat and poultry be minimized and has considered product with too much
retained water to be adulterated. FSIS used the retained water limits
specified
in §381.66(d)(2) to determine whether poultry establishments were meeting
the
requirement to minimize water absorption and absorption and retention in
whole
birds. The decision in Kenney v. Glickman, however, removed this
regulation
because its basis was inadequate, and left the Agency without a regulatory
limit, greater than zero percent, at or below which it could consider
retained
water in whole poultry to have been minimized. The limits for cut-up
or
ice-pack poultry in 9 CFR 381.66(d)(3)-(6)) were unaffected by the Court
decision. This final rule replaces retained water limits that have been
set out
in the regulations with a requirement that products not retain water
unless
establishments demonstrate that the retained water is an unavoidable
consequence
of meeting food safety requirements.
FSIS is aware that it may be difficult to eliminate water retention for
poultry
and some meat products while continuing to meet applicable food safety
requirements. Even in operations that yield raw product with
zero-percent
retained water, there is a certain amount of process variability.
FSIS
therefore proposed an alternative to a zero-percent retained-water
requirement.
Establishments would be required to collect data, in accordance with a
protocol
approved by FSIS, and demonstrate that water retention is an unavoidable
consequence of the process used to meet a food safety requirement, such as
the
Salmonella performance standards or time/temperature chilling
requirements.
FSIS expected that, to determine that any unavoidable water retention is
the
minimum feasible, the protocol would provide for testing the process under
alternative equipment settings or other variables.
FSIS said in the proposal that it would accept data generated from an
approved
protocol to support water retention levels for multiple establishments
using
similar post-evisceration processing techniques and equipment. Depending
on the
design of the protocol and the adequacy of the data collected under it,
the
Agency stated that the data could be used to justify an industry-wide
water-retention limit, a limit applying to poultry products processed by
several
establishments, or a limit applying only to a single establishment’s
product.
Establishments using an industry-wide or multi-establishment limit would have
to
be able to demonstrate that the conditions under which their products are
processed match those specified in the protocol used to justify the limit.
Comments
FSIS received 252 letters commenting on the
proposed rule. Most were from
members of the regulated industry. Sixty-one were from companies,
company
officials, or other individuals associated with the meat industry, or
trade
associations representing the industry, including both producers and
packers.
One hundred and sixty-nine were from companies, company officials or other
individuals associated with the poultry industry, or from trade
associations
representing the industry, including both producers and processors. The
rest
were sent in by consumer-advocacy groups and other consumer-oriented
organizations (3), individual consumers (7), weights and measures officials
(7),
a trade association not exclusively concerned with meat and poultry (1),
technology firms (3), and the European Union. Consumers, consumer groups,
and
commenters representing livestock producer and meat packing interests tended
to
favor the proposal or to criticize it for not going far enough in
restricting
water retention. Poultry interests tended to oppose the proposal or to
favor
extensive modifications. Technology firms were divided on the merits of
the
proposal and on processes for improving food safety.
Comment summaries (each termed
"Comment") by topic and Agency responses
follow:
Alleged Inequitable Regulatory Treatment
Comment: Meat industry groups said that
FSIS must eliminate the
substantial inequity in the regulatory treatment of meat, compared with
the
treatment of poultry. They said that requirements for chilling meat and
poultry
products must be the same. The "equity" issue, they said,
remains unresolved by
the proposal, and that FSIS is maintaining the status quo without offering
compelling food safety reasons for doing so. Poultry chilling, they
said,
should be subject to the same "rigorous requirements" as those that
apply to the
chilling of meat. The rule should be science-based, equitable, and
HACCP-consistent.
On the other side, poultry groups said that
the proposal does not treat
poultry equitably with meat. They said that the meat industry uses
spray
chilling and does not have to adhere to chilling time/temperature
requirements
as does the poultry industry. Moreover, they said, organ meats are chilled
in
water without regulatory limitation.
Poultry groups also suggested that the
proposed regulations may not apply
equally to livestock and poultry parts. They said that "parts"
in the meat
regulations has a connotation different from that of "parts" in the
poultry
regulations. They asserted that there are few proposed changes that
would
affect the chilling and labeling of meats.
Response: FSIS disagrees that it is not
resolving the "equity" issue.
This rulemaking clearly applies to both meat and poultry products. Both
meat
and poultry establishments must abide by the retained-water minimization
requirements of this final rule. Also, the retained-water labeling
requirement
will make both meat and poultry product establishments accountable to
consumers
for water retention.
The point of the poultry industry commenters with respect to the spray
chilling
of meat carcasses is well taken, and it is true that meat carcasses do not
have
to meet chilling time/temperature requirements as do poultry carcasses.
FSIS acknowledges the need to address the issue involving the chilling time
and
temperature requirements for poultry that were raised in both the American
Meat
Institute’s 1997 petition and industry comments on this rulemaking.
However, as
the Agency indicated in the preamble to the proposed rule (63 FR 48963,
48965),
FSIS did not intend to address this issue in this but in a future rulemaking.
FSIS does not agree with the poultry industry statement about the meaning
of
“parts” in the meat and poultry regulations, nor does the Agency see
the
relevance of the point to this rule. Raw, single-ingredient meat and
poultry
products, including parts of either meat or poultry carcasses, are
covered.
Some products of the meat industry that previously have not been covered by
a
retained-water regulation, e.g. livestock organs and offal, are now covered
by
this rule -- a fact to which members of the meat industry have objected.
If applying "the same rigorous
requirements" to poultry as to meat means
requiring the poultry industry to adopt non-immersion-chilling methods,
this
final rule will not accomplish that objective. The food safety rationale
for
mandating the use of a particular technology has not been demonstrated.
Comment: FSIS is biased in favor of the
poultry industry when it states
that immersion chilling reduces overall pathogen levels. There are other
ways
to reduce pathogens. The Agency is particularly biased in stating
that
installing air chilling or air-spray systems in the poultry industry would
be
economically infeasible.
Response: FSIS acknowledges that
pre-chill treatments can be advantageous
in controlling bacteria and in achieving the objectives of the rulemaking.
FSIS
has never suggested, however, that the purpose of immersion chilling is to
remove pathogens, but has stated that chilling reduces the temperature of
the
carcass and thus inhibits the growth of pathogens and other bacteria.
FSIS
stated in the Preliminary Regulatory Impact Analysis (PRIA) that requiring
the
poultry industry to install air chilling or air-spray chilling systems
would
entail major construction costs (63 FR 48976). FSIS does not consider
this
conclusion of its analysis to be evidence of bias.
Comment: Poultry has been immersion-chilled for decades. The
poultry and meat
industries are different and should be regulated differently.
Response: Different technologies may be needed to produce safe products
from
different species. FSIS is not banning or discouraging the use of
immersion-chilling technologies to produce safe poultry products. The
Agency is
obligated, however, to take the same regulatory approach to meat as to
poultry
products, unless it finds, based on the available record, that different
approaches are necessary.
Technology of Chilling and Bacterial Control
Comment: FSIS should encourage
investment in technology adjustments that
prevent water retention in poultry. The meat industry uses steam vacuum
and
steam-and-hot-water pasteurization without adding water weight via water
retention in carcasses.
Response: By requiring establishments to
justify unavoidable retained
water in food safety terms and to apply retained-water labeling to their
products, the final rule will provide an incentive for technological
adjustments
that minimize water retention in carcasses.
Comment: Consumer groups and meat industry commenters asserted that
FSIS has
failed to consider the most recent information on the effectiveness of
chilling
technologies other than immersion chilling. They said FSIS seemed to
dismiss
air chilling because it could result in product discoloration. Some noted
that
European processors use air chilling, which does not have the
cross-contamination risks of chiller baths.
Response: In framing the proposed regulation, FSIS did not assume
that
immersion chilling will be the technology of choice for either the meat or
the
poultry product industry.
FSIS has taken no position on the safety or
quality of air-chilled product
but has limited data on the effectiveness of air chilling, especially in
large-scale operations of the kind that supply most of the poultry products
sold
in the United States.
Comment: Immersion chilling is the best
way to prevent potential food
safety problems. Using chilled water is the most efficient, effective way
to
remove carcass heat and is the best way to achieve the purposes of HACCP.
One
company reported data on post-chill compared with pre-chill carcasses that
show
a 73-percent reduction in pathogenic organisms and an 85-percent reduction
in
generic E. coli. After a trisodium phosphate (TSP) carcass-rinse
treatment, the
incidence of Salmonella and E. coli is 0 percent. (Carcasses not rinsed
with
TSP show 96 percent and 30 percent, respectively. Campylobacter was found
in 78
percent of untreated carcasses, and in 46 percent after TSP treatment.)
The
company maintained that air-chilling methods are not so effective, but
that
immersion chilling is an effective and economical way to meet the USDA
time/temperature requirement.
Response: FSIS appreciates the food safety
accomplishments of firms using
any post-evisceration processes, but consumer protections other than food
safety
must also be ensured. Although immersion chilling can be effective
in
controlling microbial growth, products exposed to the process will retain
water.
This final rule is intended to address this problem.
Comment: A poultry processor who uses air chilling stated that air
chilling is
economically feasible. Analysis of retail prices shows air-chilled
poultry
yields 7 to 8 percent more poultry meat to the consumer than does
water-chilled
poultry.
Response: FSIS is not endorsing the use
by the regulated industry of a
particular technology.
Comment: Consumer groups cited recent
studies, including a 1987
conference paper by C.J. Thomas, et al., and a 1997 paper by M. Ristic, as
evidence of the advantages of air-chilling technology.
Response: The paper by C.J. Thomas et al.
refers only in passing, in a
question-and-answer section, to an increasing use of air-chilling processes.
The
paper is not really about air chilling.
The Ristic (1997) paper cited by the
commenters and other studies by the
same author have consistently shown air-spray chilling to have certain
advantages over other methods. The studies do not compare the feasibility
of
air-spray chilling with that of other chilling technologies in an industry
with
a production volume as high as that in the United States, nor do they provide
a
basis for regulatory action with respect to one or another technology.
Comment: A European Union official asked if there are scientific
studies that
support immersion chilling, rather than air-spray chilling, of livestock
carcasses.
Response: FSIS is not aware of any peer-reviewed study on the
water-immersion
chilling of whole livestock carcasses. Among studies on the efficacy
of
livestock-carcass spray chilling, including systems using anti-microbial
solutions, are:
Gill, C.O., and T. Jones, 1992. Assessment of the hygienic efficiencies
of two
commercial processes for cooling pig carcasses. Food Microbiology
9(4):335-343.
Gill, C.O., and J. Bryant, 1997. Assessment of the hygienic
performances of two
beef carcass cooling processes from product temperature history data or
enumeration of bacteria on carcass surfaces, 1997. Food Microbiology
14(6):593-602.
Gill, C.O., and T. Jones, 1997. Assessment of the hygienic performance
of an
air-cooling process for lamb carcasses and a spray-cooling process for pig
carcasses. International Journal of Food Microbiology, 38(2/3):85-93.
Grier, G.G., and B.D. Dills, 1988. Bacteriology and retail case life
of
spray-chilled pork. Canadian Institute of Food Science and Technology
journal
21:295-299.
Hamby, P.L., J.W. Savell, G.R. Acuff, C. Vanderzant, and H.R. Cross,
1987.
Spray-chilling and carcass decontamination systems using lactic and acetic
acid.
Meat Science 21:1-14.
Jericho, K.W.F., G. O'Laney, and G.C. Kozub, 1998. Verification of the
hygienic
adequacy of beef carcass cooling processes by microbiological culture and
the
temperature-function integration technique. Journal of Food
Protection
61(10):1347-1351.
Stevenson, K.E., R.A. Merkel, and H.C. Lee, 1978. Effects of chilling
rate,
carcass fatness, and chlorine spray on microbiological quality and case-life
of
beef. Journal of Food Science 43:849-852.
Comment: The ozonation process achieves
significant E. coli reductions on
carcasses sampled at post-chill. Any rule permitting immersion chillers to
use
ozonation should be supported.
Response: If it is true that ozonation
reduces generic E. coli
populations, establishments may find the process useful in meeting
requirements
of the PR/HACCP regulations.
The FSIS regulations do not prohibit use of ozonation equipment with
immersion
chillers. However, the Food and Drug Administration must approve the use
of
ozone for food processing purposes before FSIS can allow it.
Time/Temperature Chilling Requirement for Poultry
Comment: Some commenters disputed the FSIS statement that "for
most poultry
establishments, the inevitable retained-water amount is the 'minimum' level
that
can be reached with existing immersion chiller equipment while still meeting
the
chilling requirement [for poultry to reach a temperature 40 °F or below within
a
specified number of hours]." They stated that the poultry chilling
requirement
(9 CFR 381.66(b)(2)) is a command-and-control regulation that the final
rule
should eliminate. Commenters favoring both the meat-industry and the
poultry-industry sides of the water-retention issue argued for immediate
repeal
of the poultry chilling requirement. Some even thought the proposal
was
premature and should be withdrawn because it did not address this matter.
Response: FSIS views the poultry time/temperature 40 NF chilling
requirement as
a food safety performance-standard issue that would best be addressed in a
separate notice-and-comment rulemaking, which the Agency plans to conduct.
The
Agency believes that any performance standard that might replace the 40
°F
requirement should be science-based, HACCP-consistent, and applicable to
all
species subject to mandatory inspection. The Agency is continuing to study
this
matter and hopes to be able to propose regulatory amendments in the coming
months. In the meantime, FSIS will permit establishments to vary the
parameters
of their chilling or other processing operations as necessary to meet the
objectives of their data collection protocols.
Product Quality Argument “Arbitrary and Capricious”
Comment: The product-quality-based water-weight allowance is arbitrary
and
capricious, claimed the plaintiffs in the Kenney case. Quality is no
problem in
Europe, where poultry is air-chilled or air-spray-chilled. Adding water
is
adding an ingredient to make a multi-ingredient product. The product
should be
labeled to show the amount of retained water that is necessary for food
safety
purposes and the amount that is necessary for food-quality purposes.
Response: The commenters' criticism is unwarranted. This rule is
primarily
intended to limit water retention resulting from processing to the amount
that
is unavoidable to achieve a food safety objective. However, FSIS has
stated
that, in their data collection protocols, establishments may specify
determining
product quality as a secondary or tertiary purpose of the data collection
activity. This rulemaking does not provide for an additional
retained-water
amount that an establishment may consider necessary to maintain product
quality.
Ready-to-cook poultry in Europe is dryer than ready-to-cook poultry in
the
United States. Whether United States consumers will eventually demand
poultry
that is similar to the European product is a question that can be answered
by
the market.
FSIS does not agree with the statement that water should be considered
an
ingredient in immersion-chilled poultry products. Water is not added to
the
products being chilled to create new products.
Zero Retained Water
Comment: Various commenters supported a zero-retained-water standard
for both
meat and poultry products. They said FSIS was wrong to reject, as a reason
for
a zero-retained-water standard, the argument that the information benefit
to
consumers is unlikely to exceed costs.
Consumer groups commented that FSIS's own figures show consumers pay almost
$1
billion/year for retained water in poultry. They said FSIS should be
proposing
zero retained water, and that neither meat nor poultry products should be
allowed to gain water. The proposal falls well short of what is needed,
they
said, strongly preferring Option 2 (zero retained water) in the regulatory
analysis to Option 6 (retained water limits established by processes
necessary
to meet food safety requirements--the selected option). They said FSIS
should
reconsider Options 2 and 4 (retained water limits based on best available
technology within traditional production practices).
Response: Mandating zero water retention for the poultry industry would
be
tantamount to requiring the re-tooling of the industry on an economically
prohibitive scale. FSIS calculated that the resulting benefit to
consumers, an
informational benefit, would be slight in comparison to the impact on the
national economy. The Agency calculated that consumers could receive
a
desirable informational benefit at a lower cost to society.
The proposal did not specify any acceptable
amount of retained water, only
that any amount that is retained be no greater than the unavoidable amount
resulting from post-evisceration processing to achieve regulatory food
safety
requirements.
In the PRIA, FSIS suggested that the value of poultry production could be
viewed
as the production of poultry and the production of water. The Agency also
said
that another view was that the water has no effect on the price of poultry
meat,
but that the consumer is simply not being informed of the wholesale-price
of
poultry or turkey on a zero-added-water basis. The Agency's concern in
much of
the PRIA was the effect of full disclosure of retained water on consumer
purchasing. The Agency concluded that this effect was unclear,
though
beneficial. The Agency did not take the position that water is literally
being
sold at poultry prices.
In the FRIA, the Agency has not attempted to quantify the overall benefits
of
the rule. However, FSIS rejected Option 2 and Option 4 because the costs
to
industry would be substantially disproportionate to consumer benefits.
This rule will ensure that water retention is
limited to the amount
unavoidable for food safety reasons, and that consumers are informed about
this
water retention. In establishing zero water retention as the default
requirement, the rule compels the industry to justify scientifically any
amount
of water retention in raw, single-ingredient, meat or poultry product.
Water in
excess of the amount that is scientifically justified will adulterate the
product.
Comment: Individual commenters generally
supported the proposal on the
ground that consumers would not purchase meat containing too much water.
Some
even thought the Agency should permit zero-percent retained water.
Commenters
said they do not know the exact water weight of poultry product because it
is
not labeled. Some said that added water in curing or other processing is
a
consumer rip-off. One commenter said immersion-chilling water is a
"fecal soup"
in which poultry are marinated.
Response: FSIS appreciates commenters'
support for the general direction
of this rulemaking. The Agency disagrees with the characterization of
poultry
chillers because the chillers efficiently reduce carcass temperatures and
slow
microbial growth. FSIS also disagrees that this rule should impose
an
unconditional limit of zero-percent retained water in raw meat and poultry
products. Regarding added water in cured products, curing is outside the
scope
of the rulemaking. In any event, if a product that contains a curing
solution
weighs more than it did in the untreated state, that fact must be reflected
on
the product label.
Comment: A commenter with a veterinary
background claimed that continuous
chillers are insanitary common baths to which there are economically
feasible
alternatives. These alternatives -- chilling tunnels, chill-spray
conveyor
lines, immersion-chilled vacuum-packaged product -- should be explored, said
the
commenter. Other alternatives are unsatisfactory. Radiation treatments are
not
wholly effective.
The commenter stated that irradiation at doses lower than those resulting
in
off-odors yields spore formers like C. botulinum Type C. Irradiation kills
spoilage bacteria that can be indicators of unwholesomeness.
As for antimicrobial interventions used with immersion chillers, chlorination
of
chiller water is not entirely effective and forms toxic organochlorine
compounds
that have environmental impacts. Phosphates used in post-chill dips
facilitate
water retention.
Eliminating retained water in poultry would "correct a consumer fraud
and [an]
advantage poultry has over other parts of the food industry." The result
of
imposing regulatory limits on water retention after continuous chillers
were
introduced was to allow the poultry industry to sell "legally
adulterated
product."
Response: Studies do not bear out the
feasibility of using technologies
other than immersion chilling that would achieve the same food safety benefit
on
the same scale. FSIS is not aware of any technology other than food
irradiation
that is 100-percent effective in eliminating pathogens on raw meat or
poultry
products. Irradiated product generally is not shelf-stable. Through
proper
control, sufficient numbers of spoilage organisms remain to successfully
compete
against outgrowth of C. botulinum.
Regarding chlorination, FSIS agrees that organochloride compounds form
in
chlorinated poultry chill water. Nevertheless, FSIS considers the
potential
food safety benefits of chlorination to outweigh the risks.
The adulteration hazard of phosphates (extra
water pick-up) that are used
on raw products is exaggerated for two reasons. First, some
phosphate
compounds, such as orthophosphate dips, have been approved for use on raw
products but are not in general use. Second, the treatment of raw products
with
such anti-microbial phosphate solutions as TSP should not be equated with
the
addition of phosphate compounds to pickle-cured meat products to reduce
the
amount of cooked out juices. Such food additives become components of
the
products and do cause the products to hold water.
On the charge that regulatory water retention
limits constitute legalized
adulteration and a fraud, the Agency points out that the water retention that
it
is allowing would have to be disclosed on the label. Therefore, there
would be
no fraud. The Agency also believes that in appropriate circumstances, it
could
determine that some water retention is necessary, is unavoidable, and would
not
need to be disclosed. However, those circumstances have not been
established in
this rulemaking.
Data-Collection Protocol Requirement
Comment: Requiring an
establishment-generated data-collection protocol
for determining minimum unavoidable retained moisture would be arbitrary
and
capricious. FSIS has failed to articulate uniform criteria for such a
protocol
or a process for review of protocols.
Response: FSIS does not have the data
necessary to set a regulatory limit
on the amount of moisture a raw, single-ingredient product may retain.
FSIS has
put the burden of developing data to justify a level of retained water
other
than zero on official establishments because they are in the best position
to
determine what they have to do simultaneously to meet food safety
requirements
and to minimize retained water in their products. FSIS published
suggested
protocol specifications for comment on December 9, 1997 (62 FR 64767), and
a
list of expected elements of protocols with the proposed rule. The
Agency
received few comments on the expected protocol elements. These elements
of
protocol design give industry flexibility in collecting data that will be
useful
in determining water-retention limits on an establishment-by-establishment
or
industry-wide basis.
Regarding protocol review procedures, as discussed below, in response
to
comments, the Agency has decided not to pre-approve the data collection
protocols establishments will use because to do so would contradict its
regulatory policy which is opposed to command-and-control
regulation.
Comment: The proposal, with its
requirement for data-collection protocols
to be pre-approved by FSIS, represents a return to command-and-control
regulation.
Response: FSIS proposed that it review the
data-collection protocols
because of the need to ensure a degree of uniformity in and scientific
validity
of data-collection procedures for establishing the amount of unavoidable
water
retention. FSIS agrees with the commenter, however, that the
proposed
pre-approval of protocols would be a command-and-control requirement.
The
Agency, therefore, will not be pre-approving such protocols. FSIS is
requiring,
however, that an establishment notify the Agency as soon as the protocol
is
available for review. FSIS will then have 30 days in which it may object
to or
require changes in the protocol.
Comment: A poultry industry association opposed "pre-clearance of
retained
water after pre-clearance of data protocols."
Response: As stated in the preamble of the proposal (at 63 FR 48964),
the
labels with the retained-water statements will be generically approved
pursuant
to 9 CFR 317.5(b)(2) and 381.133(b)(2). Generically approved labels may be
used
without being submitted to the Agency for approval provided that they show
all
mandatory features and are not false or misleading. FSIS samples
generically
approved labels at establishments to determine their compliance with
labeling
requirements. With respect to labels with retained-water statements, the
Agency
may, from time to time, examine the data collected by establishments to
ensure
that the basis for label statements is sound. The Agency, however, will
not
pre-approve either the data or the water-retention limits the data are
purported
to justify.
Protocol Approval Process
Comment: A European Union official suggested that FSIS clarify the
protocol
approval process: Would the establishment, after it is recognized as
eligible,
have to "submit systematically a dossier" on final treatment of
livestock and
poultry carcasses and parts?
Response: Foreign establishments recognized as
eligible to export to the
United States will not have to submit a dossier to FSIS on water
retention.
However, they will have to maintain a file containing data that
demonstrate
either that the product they ship contains no retained water, or that it
contains no more than the amount that is stated on the product label and
that
such amount is no greater than the amount that is unavoidable in achieving
food
safety objectives. The data must be collected under a protocol that
is
acceptable to the foreign government.
Process for Determining Amount of Unavoidable Retained Water
Comment: FSIS should more fully describe
the process for demonstrating
that retained water is unavoidable.
Response: FSIS is not prescribing a method for
determining the unavoidable
amount of retained water. Each establishment should be able to choose
the
method that is most appropriate for its processing situation. However,
a
slaughtering establishment should consider varying its process in whatever
manner seems most likely to reduce carcass microbial counts and maintain them
at
a low level. The establishment should then measure the water retention
amounts
corresponding to the respective microbial reductions. A series of trials
to
achieve pathogen reduction by running chilling equipment at different
settings,
making other process changes, and plotting the microbial and
water-retention
data, should show what the retained water levels in the product were when
any
observed increase or decrease in microbial counts occurred.
The establishment might consider plotting available E. coli
process-control
data, or Salmonella or other microbial data that it has collected, on a
time
chart with water-retention data collected on the same product on the same
dates.
It should then be possible to observe the retained-water levels
corresponding
to microbial counts on the same products. From this information, an
establishment should be able to determine what is the unavoidable level of
retained water that corresponds to the lowest microbial counts.
FSIS is not prescribing any particular method for establishments to use to
determine the amount of retained water in their products. A number of
chemical
and physical methods are available for determining the amount of moisture
in
foods, such as the method described in Appendix A of this document.
Retained-Water Limits
Comment: There is no connection between water retention and HACCP.
Response: Although this rulemaking is
intended to establish a basis for
controlling retained water in raw meat and poultry products, it is
understood
that retained water is an unavoidable consequence of certain processes
commonly
used to achieve food safety objectives, such as immersing chickens as a means
of
lowering the temperature of carcasses while limiting the opportunity for
pathogen growth. This objective derives from the need to meet the
pathogen
reduction performance standard, a food safety requirement that must be met
(63
FR 48963). While the Agency does not prescribe the critical control points
or
critical limits that establishments must include in their HACCP plans, the
failure by an establishment to meet the pathogen-reduction performance
standards
constitutes failure to maintain an adequate HACCP plan (9 CFR
310.25(b)(3)(iii),
381.94(b)(3)(iii)). Thus, there is a relationship between this rule and
HACCP.
Comment: It is difficult to predict with
precision the amount of water
that may be retained. It would be difficult for the industry to
devise
protocols and guidelines necessary to comply with the proposed rule.
Changes in
systems would require changes in protocols, which would have to be
resubmitted
for approval to the Agency. This requirement would be burdensome to
the
industry and the Agency.
Response: Under this final rule, FSIS may
review, but will not
pre-approve, data-collection protocols developed by establishments. FSIS
does
not expect the development and use of a data-collection protocol for
determining
unavoidable water retention to be continuous. In most cases,
protocol
development will be largely a one-time-only expense. FSIS is taking a
flexible
approach toward the data-collection protocols. FSIS understands that there
are
many factors that determine water retention. If variables in the model
used in
a protocol changed, FSIS would not necessarily expect a whole new protocol to
be
developed. The Agency is mainly interested in knowing that the protocols
are
scientifically valid, that the data collected under them will reflect
water-retention amounts that are unavoidable, and that the data support
the
water-retention statements on product labeling. For this reason, FSIS
is
requiring that an establishment make its new or revised protocol available
for
review by the Agency, but FSIS will not be pre-approving the protocol.
Comment: The proposed requirements for
limiting water retention and
labeling the amount of retained water are redundant. If there is a
labeling
requirement, there should be no requirement for industry to limit water
retention. If there is a water-retention requirement, there is no need for
a
labeling requirement.
Response: The retained water minimization and labeling requirements are
not
redundant but address two different legal prohibitions -– adulteration
and
misbranding. This rule is intended to prevent adulteration and misbranding
of
raw meat and poultry products by ensuring that water retention in the
products
is minimized and by improving the availability of information on water
retention. The retained-water minimization requirement stems from the
Agency’s
long-held view that excessive water retention is a form of product
adulteration.
The labeling requirement is intended to help prevent misbranding. It
is
intended to help prevent potential buyers from being misled about a
characteristic of the product -– retained water -- by providing them
with
information about the characteristic. Product labeling is one of the most
useful
ways to provide such information. The labeling requirement is
especially
necessary in the wake of the U.S. Court decision in Kenney which, by
setting
aside the regulations that prescribed limits for water retention in
ready-to-cook whole poultry, left consumers without any information that
retained water was being held below a certain maximum percentage.
Simply imposing a regulation that limited water retention would not inform
consumers of the retained water content of products unless specific water
retention limits were clearly presented in the regulation. For
reasons
discussed elsewhere in this document, FSIS has found that it is not in a
position to impose such a regulation. On the other hand, simply
requiring
labeling would not be consistent with the adulteration provisions of the FMIA
and PPIA. Unlimited retained water would constitute economic adulteration
even
if identified through labeling.
If an outcome of this rule were that no raw, single-ingredient meat or
poultry
product retained any water from processing, a labeling requirement might
eventually be unnecessary.
Comment: A weights and measures official said, regarding FSIS's view
that
"excessive" water retention may constitute adulteration, that the
proposal did
not limit water in raw, single-ingredient products but only required a
more
technical justification.
Response: The final rule clearly does limit water retention. The
rule does not
flatly mandate zero-percent water retention, but requires a demonstration
that
any water retention is unavoidable. Any retained-water percentage greater
than
zero percent will be considered excessive unless the percentage is justified
by
data collected under a valid protocol.
Food Safety Requirements
Comment: FSIS must identify the food
safety requirements to be met in the
post-evisceration or chilling process.
Response: In the PR/HACCP regulations, FSIS
has identified process-control
criteria and pathogen-reduction performance standards that establishments
must
meet. In the expected elements published with the proposed rule on
retained
water, FSIS stated its preference concerning the purpose of a
data-collection
protocol: to determine the amount or percentage of moisture absorption and
retention that is unavoidable using a particular chilling system while
achieving
the pathogen-reduction performance standard for Salmonella. In
conducting
hazard analyses and developing their HACCP plans, establishments may
identify
additional or other food safety objectives. It has been unnecessary in
this
rulemaking to set out further food safety requirements.
Retained-Water Labeling
Comment: Poultry industry commenters suggested that the retained-water
labeling
requirement was a punishment for using the most effective techniques.
Some
thought the retained-water labeling provision might decrease consumer demand
for
the labeled products.
Response: FSIS has an obligation to balance
the interests in any
situation. While it is true that any water that will be declared on the
label
will be the unavoidable result of an effective process, it is also true that
the
misbranding and economic adulteration provisions of the FMIA and PPIA make
clear
the obligation of producers raw meat or poultry products not to mislead
consumers. FSIS thinks that if they market as meat or poultry a product
that
contains something other than meat or poultry, that fact should be
disclosed.
Comments received in response to the proposal are inconclusive on how
consumers
will regard product with labeled retained-water amounts, although consumer
advocacy groups and some individual commenters favored the labeling
proposal.
Comment: Plaintiffs in Kenney opposed the proposed labeling provision,
saying
it would only be sanctioning the reporting of illegal water retention.
Response: FSIS disagrees. The Court in the
Kenney case held that, under
the PPIA, the Secretary of Agriculture had the authority to require labeling
of
the amount of retained water in and to define a poultry product. (Kenney
v.
Glickman, No. 4-94-CV-10402 (S.D. Iowa, Jul. 23, 1997)(order granting
plaintiff
and respondent motions for summary judgment) at pp.12, 13.)
Comment: A turkey processor said that
the proposal would create a
bag-printing headache for the poultry industry because turkey processors
ship
many products under private-label brands.
Response: FSIS does not foresee a
problem in this regard. The purchasing
specifications provided by firms for which processed birds are prepared
cannot
be lower than the minimum water retention of which the processor's technology
is
capable. The processor should be able to order or produce bags labeled
with a
retained-water statement that routinely complies with the regulation.
Comment: Industry groups suggested that
if labeling is needed, a
percent-retained-water statement could be either in the product name or in
the
ingredient statement, or the retained moisture could be reflected in
nutrition
labeling of the product.
Response: Placing the retained-water statement
in an ingredient statement
would imply that the product is fabricated of more than one ingredient.
This
implication would be misleading, because the water that would be listed in
the
ingredient statement is retained from processing and not literally added to
the
product to create a new meat or poultry product.
FSIS also does not agree that nutrition labeling can be used. First,
assuming
that retained water could be regarded as part of the product, and that the
nutrition labeling were accurate, few consumers would notice changes in
the
percentages of protein, fat, or other nutrients resulting from a change in
the
percentage of retained water in the product. Also, a retained water
statement
in a nutrition facts panel would not be as conspicuous as one on the
principal
display panel. Moreover, because nutrition labeling of
single-ingredient
products is still voluntary, relatively few consumers of such products
would
have the advantage of even the limited amount of information on water
retention
that nutrition labels could convey.
Comment: A local weights and measures
agency stated that
percent-retained-water labeling should be standardized and placed in a
uniform
location on the package.
Response: FSIS wants to be as flexible
as possible, consistent with the
objective of informing the consumer of the amount and presence of retained
water
in affected product. The Agency is requiring that the retained water
statement
be contiguous to the product name or elsewhere on the principal display panel
of
the label.
Comment: Several companies and groups wrote that if FSIS insists on a
labeling
requirement, it should apply only to processor-packaged product intended
for
sale to consumers at retail. The final rule should exempt from the
labeling
requirement products intended for export, products shipped in bulk for
further
processing, and product to be sold to institutions and food-service operations.
Response: The commenters appear to be
alluding to exemptions in the FSIS
nutrition labeling regulations for products intended for further
processing,
certain products that are not for sale to consumers, products intended for
export, certain products sold at retail stores, and items on restaurant menus
(9
CFR 317.400(a)(2), (3), (6), (7); 381.500(a)(2), (3), (6), (7)).
Those
regulations were intended to be consistent with the aim of the Nutrition
Labeling and Education Act and regulations implemented by the Food and
Drug
Administration, to assist consumers in maintaining healthy dietary
practices.
The preamble to the FSIS nutrition labeling final rule states the Agency’s
goal
of providing consumers with more accurate and complete nutritional
information
(58 FR 635; January 3, 1993). In response to comments on its nutrition
labeling
proposed rule, FSIS did provide exemptions in the final rule of the sort
the
commenter refers to, on the ground that there was little value in
requiring
nutrition information where the consumer will not see it (58 FR 639).
However, unlike the nutrition labeling regulations, this final rule is
intended
to provide information directly both to household consumers and to large
purchasers of meat and poultry products. Product shipped in bulk should
be
labeled accurately to ensure accurate formulation of further-processed
products.
Also, product shipped to institutions and food-service operations
should be
labeled with the same accuracy as product shipped to household consumers.
On the matter of exported product, the industry does not produce, and FSIS
does
not regulate, a separate class of raw, single-ingredient, meat or poultry
product for export to which this rule would not appropriately be
applicable.
Thus, FSIS disagrees that export product should be subject to
retained-water
labeling requirements different from those to which product for domestic sale
is
subject.
Comment: The proposed retained-water labeling
requirement should be
adopted immediately.
Response: FSIS appreciates the support
for the labeling provision of the
proposal. The Agency, however, is setting the effective date of the final
rule
at 1 year following publication of the rule in the Federal Register to
mitigate
the effects of the rule on establishments -- particularly those that are
considered small businesses under Small Business Administration criteria --
that
may have to consider changing or updating their chilling processes and
equipment.
This 1-year pre-implementation period will
enable FSIS to prepare
sampling, testing, and document review procedures; train Agency personnel in
the
new procedures; and develop a new national reference database on the
natural
moisture content of raw products in the various meat and poultry product
classes. However, establishments can voluntarily implement the provisions
of
this rule in advance of the effective date.
Comment: A local weights and measures official commented that the
labeled water
retention amount on poultry products should not be based on an average but
should be applicable to 95 percent of individual birds.
Response: FSIS notes that this comment was based on the analysis in the PRIA
of
rulemaking Option 1--to allow any percentage of retained water so long as
the
percentage amount is on the product label. FSIS will expect establishment
data
collection protocols (see §441.10(d)) to include the sampling and testing
methods for determining that food safety requirements (pathogen reductions)
are
being met and the testing methods for determining water retention. FSIS
will
also expect the protocols to explain how water retention data are to be
reported
and evaluated. The data collected by the establishment should show
with
reasonable confidence--i.e., 95-percent statistical confidence--that a
given
package retains no more water than is unavoidable, and no more than the
label
states.
Labeling Format
Comment: Rather than the statement
"up to X% retained water" or "less
than X% retained water," the label of affected products should state,
"contains
X% added water." The "up to X%" statement prevents the
consumer from
calculating the true price per pound without added water weight. A
"contains
X%" statement would be consistent with the ban on qualifying terms in the
Fair
Packaging and Labeling Act.
Response: Current production practices
yield product with varying levels
of water retention. It is therefore difficult for an establishment to
target an
exact water- retention percentage for all its products of a certain class.
FSIS
has taken this fact into consideration and has framed the labeling
requirements
of this final rule in a way that will minimize inadvertent industry
noncompliance.
It is true that a consumer may not be able to
compute the exact percentage
of retained water in a product labeled "with up to X% retained
water." The
establishment that prepared the product, however, will have had to determine
a
water-retention range based on the data used to determine the amount of
retained
water that is unavoidable in the product. The establishment will be free
to
label its product with the water-retention amount that reliably represents
the
amount that is in the packaged product.
Consumers of the product will have available more information on water
retention
than they have had in the past.
Retained-Water Labeling and Product Tare
Comment: If FSIS insists on a labeling requirement, product tare should
be
addressed. For example, if product labeled as having 4-percent retained
water
that loses 2 percent of the water is sold in a wet-tare jurisdiction, how
would
the product be labeled? How would the regulation be applied?
Response: Compliance with net-weight
regulations is determined by
following the wet-tare and dry-tare procedures in National Institute of
Standards and Technology (NIST) Handbook 133, which is incorporated by
reference
in the FSIS regulations at 9 CFR 317.19 and 381.121b. The actual net
weight of
the product, as determined on a lot-average basis by these procedures, is
compared with the labeled net weight of the product.
The commenter did not say whether the
2-percent moisture loss was
additional to or part of the 4-percent retained-water amount represented on
the
label. FSIS assumes that the 2-percent loss is from the 4-percent
amount.
Thus, in the example presented by the commenter, the retained-water
statement
should reflect that the product contains at least 2 percent or as much as
4
percent water from processing.
Using the 3-pound dry-tare chicken example presented in the PRIA and FRIA,
the
product net weight in a wet-tare jurisdiction would be as much as 2.94 lb. or
as
little as 2.88 lb. The labeled net weight corresponding to a
"2-percent"
retained-water statement would be 2.94 lb. The loss to the product, labeled
with
this net weight, of an additional 2 percent in water weight would raise
the
issue of short weighting. The actual net weight of the package would enter
the
"gray area" provided in the NIST Handbook 133 procedures for
determining
net-weight compliance in wet-tare jurisdictions. FSIS and local weights
and
measures authorities would then follow the procedures provided for
gray-area
product. Depending on the wording of the retained-water statement, this
loss of
additional moisture could mean that the statement is inaccurate, and the
product
misbranded for that reason.
If a company has had difficulty in determining the unavoidable amount
of
retained water in the product, the company should recheck the data on which
its
determination of "unavoidable" is based, its data-collection protocol,
and its
processing procedures.
If the company knows that the product will
lose 2 percent of net weight
because of water loss while in distribution channels, the company should
adjust
the retained-water statement to account for the fact. If the company knows
that
a retained-water product will continue to retain a certain percentage when it
is
sold in the wet-tare jurisdiction, the retained water statement must account
for
that percentage of water retention.
National Standard for Retained Water
Comment: Several commenters said that if FSIS
proceeds with the
rulemaking, the Agency should develop national standards for
"unavoidable
moisture retention." Products should be able to exceed the national
standard if
labeled. Some argued that, based on information in the PRIA at 63 FR
48978,
water retention could be held to 2-5% with appropriate technology.
Others
suggested that the Agency could simply justify scientifically the water
retention limits in the regulations that were set aside.
Response: To be valid, a national
standard such as envisioned by the
commenters would have to be applicable to homogeneous products produced
under
similar conditions. The currently available data on water
retention provide
an inadequate basis for setting any retained-water standard because the
data
that could be applied to the industry are based on industry practices that
conformed to the regulations that the U.S. District Court set aside in Kenney
v.
Glickman. The Court set the regulations aside, in part, because USDA had
not
adequately explained how the particular water retention limits in the
regulations were determined or why water retention could not be reduced
below
those levels.
FSIS would have to have new data, collected under new protocols and
criteria
that meet the concerns expressed in the Court decision in Kenney to be able
to
revive the previous regulations, including updated tables listing the
water
retention limits for poultry. In other words, the Agency would have to be
able
adequately to explain how the particular water retention limits were
determined
and why they could not be further reduced. Moreover, the Agency would have
to
be able to explain adequately how such regulations would apply to meat and
poultry. Commenters did not state how this could be done.
FSIS agrees with the commenter who cited the analysis in the PRIA of
available
water retention data. This analysis indicates that water retention can be
held
at substantially below the regulatory limits that were set aside by the
United
States District Court in Kenney v. Glickman. It thus seems unlikely that
new
data would support the limits in the regulations that were set aside.
Comment: Even with supporting data, an
industry-wide water-retention
standard could still be "arbitrary and capricious."
Response: Depending on the design of the
protocol and the adequacy of the
data collected, a limit applying to the products of one or more
establishments
could be scientifically justified and not be arbitrary and capricious.
Costs of Rule
Comment: Compliance to ensure labeling accuracy should not result in
added
costs.
Response: The data-collection and labeling requirements will be minimal
for
meat establishments whose products do not gain water. Poultry
establishments
will have to collect data to determine the minimum water-retention levels
in
their products and will have to be able to verify on a continuing basis
the
accuracy of their product labels. Establishments will not necessarily have
to
conduct more tests or collect more data than they have been collecting under
the
regulations that this rule replaces. Thus, day-to-day costs of complying
with
the requirements for labeling accuracy will not be greater than past costs
of
complying with water-retention requirements.
Measuring Retained Water
Comment: The water retention amount should be measured as the
difference
between the "hot carcass weight" and finished package weight of the
product.
The second amount should be measured at the point of packaging.
Response: Establishments may use in-plant
methods, such as weighing
carcasses before and after washing or chilling procedures, as a means of
controlling water retention. However, FSIS emphasizes that compliance with
this
final rule will primarily depend on whether the retained-water amount of
the
product in distribution channels, i.e. the retained water weight of the
product
at the time it enters commerce, is no greater than the amount that is
demonstrably unavoidable. FSIS intends to subject product samples
collected
in-distribution to an oven-drying test (described in Appendix A of this
document) to determine the amount of water in the samples. Those amounts
will
be compared with the amount of naturally occurring water in the products
to
determine compliance with labeling and the retained-water-minimization
provisions of the final rule. FSIS will, however, conduct in-plant
verification
of establishment process controls, and this verification may occasionally
involve comparing hot carcasses weights with the weights of carcasses
after
spray chilling.
Compliance, Oversight and Control
Comment: FSIS must explain how compliance with the regulation is to
be
determined. A European Union official requested information on
methods
currently used to detect water content. One company suggested that moisture
gain
be determined at the last possible point before consumer packaging.
Another
observed that the poultry industry views retained water as the amount in
the
product to be lost over time as the product is en route to the consumer.
Response: Until now, FSIS and official
establishments have measured water
content by sampling and weighing carcasses before the carcass wash and
after
chilling. In poultry slaughtering establishments, carcasses are sampled
and
weighed before and after immersion chilling. In livestock
slaughtering
establishments, sampled carcasses are weighed after slaughter before and
after
being subject to spray-chilling processes. These traditional in-plant
methods
for determining the effectiveness of retained water controls continue to
be
available to the Agency and industry.
Under this final rule, though, FSIS will be verifying compliance with
the
retained-water limitation and labeling requirements primarily by reviewing
establishment water-retention data collected under the required
data-collection
protocol. The Agency also plans to conduct in-plant and in-distribution
tests
of the moisture content of products using the oven-drying method described
in
the Agency’s Chemistry Laboratory Guidebook and in Appendix A of this
document.
FSIS will not be dictating to industry the in-plant sites for measuring
and
controlling retained water.
Establishments must be aware that the Agency will be most concerned with
the
amount of retained water in product that has entered commerce.
Comment: The proposed rule has no
provision for compliance oversight in
distribution channels and at retail or food-service operations.
Response: The regulation clearly applies to products in distribution
channels,
although it does not specify how the Agency will enforce regulatory
requirements
outside official establishments. Official slaughtering establishments will
be
primarily responsible for minimizing water retention, subject to meeting
the
food safety objectives of their HACCP plans and of the PR/HACCP and other
regulations. FSIS will conduct in-plant and in- distribution activities
to
verify labeling accuracy and retained-water minimization.
Comment: Correction of the water-adulteration problem at retail would
trigger
costly recalls and reduce consumer confidence in regulatory bodies.
Response: If a recall is necessary to prevent the sale of adulterated
product,
the Agency will expect the industry to take the necessary action.
Weights and Measures Checks
Comment: "Weights and Measures
officials generally inspect prepackaged
meat and poultry at the retail level. Any changes . . . should either have
no
effect on point-of-sale package weight inspection procedures or, even
better,
simplify them."
Response: Net-weight compliance
procedures will be largely unaffected by
this rulemaking. FSIS will be following NIST Handbook 133 procedures
for
determining whether or not product is misbranded with respect to net
weight.
These procedures are used by State and local weights and measures officials,
so
there will be no difference between the procedures followed by the Federal
Government and the States with respect to net weight.
Offal Products
Comment: From companies and associations
representing the meat industry:
Offal products should be exempt from the rule because they are not
considered
meat products. Moreover, FSIS Standards and Labeling Division policy
covers
"purge" from organ products.
Response: In the interests of equitable
regulation, offal products and
other products of the meat industry and any poultry products with which there
is
a water-retention issue are subject to the present rule. This final
rule
supersedes current policy notices and directives affecting water retention;
as
appropriate, the Agency will revise or cancel those documents.
FSIS Priorities
Comment: The proposal is a misapplication of FSIS resources, which
should be
focused on food safety concerns. Consumers are more interested in knowing
about
product safety than retained water.
Response: While the Agency's primary
concern is food safety, the FMIA and
PPIA provide other consumer protections as well, including that consumers
have
the right to be apprised of what they are buying.
Consumer Situation
Comment: Some commenters asserted that
FSIS offered no data showing
consumers are misled about retained water in poultry products.
Response: It is true that FSIS has not
gathered survey data showing that
consumers are being misled about retained water, but from inquiries it has
received over the years, the Agency is aware of consumer concerns about water
in
packaged poultry. Although consumers did not petition the Agency for
a
retained-water-labeling requirement, a number of individuals and consumer
advocates who commented on the proposal regarded informing consumers about
retained water as an important purpose of the rule. Some requested
immediate
implementation of the labeling requirement.
Comment: The proposed rule could adversely affect industry and
consumers.
Product quality could be adversely affected. The proposal itself (at 63
FR
48980) suggests that retained-water labeling, by inducing a reduction in
retained water in raw products, would actually be harmful to consumers who
may
prefer a moist product.
Response: The information on consumer
receptiveness to poultry products
that might be less moist is inconclusive. The Agency acknowledged in the
PRIA,
to which the commenter refers, that consumers in the United States have
become
accustomed to purchasing fresh poultry that is very moist. FSIS
requested
comment on whether consumers would be more or less likely to purchase a
package
of meat or poultry that appeared less moist but received little information
on
this matter in response.
FSIS Response to Kenney Case Decision
Comment: The proposal is not justified
by the limited scope of the
decision in Kenney. FSIS misinterpreted the decision, in which the Court
found
poultry with retained water not to be adulterated and recommended
science-based
limits.
Also, the decision in the Kenney case does not
require the Agency to
mandate retained-water labeling.
Response: The Agency does not agree with
the commenter's view that the
Agency misinterpreted the District Court decision in the Kenney case, nor
does
the Agency infer from the decision that it is not warranted to proceed with
this
rulemaking. The Court affirmed the Agency's right to define a poultry
product
to include poultry product with retained water. Although the Court did
not
specifically instruct the Agency to revise the retained water regulations
that
the Court set aside, the Court clearly affirmed the Agency's authority to
regulate the amount of retained water in poultry products. This final rule
will
limit the amount of retained water in raw meat and poultry products and
FSIS
believes the retained water limitation will be scientifically based.
Regarding the labeling requirement in the
final rule, it will prevent
misbranding of products subject to the rule.
Comment: Poultry industry commenters argued that FSIS is responding
to
competitive, not consumer, concerns and to lobbying by the meat industry.
The
Agency is responding to "perceived inequity" rather than to food
safety
concerns.
Response: FSIS took seriously the
determination by the Court that the
basis for its regulation of retained water in poultry was inadequate. As
a
result of the decision, the Agency believed it was necessary to re-examine
the
basis for regulation and determine the most appropriate, science-based
approach
for regulating retained water in poultry. The Agency’s response on this
issue
was grounded in its obligation to ensure that consumers are protected from
adulterated and misbranded product.
Comment: According to some poultry
industry commenters, the rule is
arbitrary and capricious in that it makes unjustified sweeping changes to
the
Agency's long-established policy of not requiring that meat or poultry be
labeled to show retained-water content. The rule could be invalidated
under the
"arbitrary and capricious" standard applied by the Supreme Court (in
Automobile
Manufacturers Assn. v. State Farm) to the Department of Transportation's
rescission of a rule requiring the installation of passive restraints in
new
cars. Simply requiring that meat and poultry establishments justify
retained
water in their products would fully satisfy the mandate of the U.S.
District
Court in Kenney v. Glickman.
Response: FSIS disagrees that, in requiring labeling of raw,
single-ingredient
meat and poultry products to state the retained-water content of the
products,
it is making "arbitrary and capricious" sweeping policy changes.
Rather, FSIS
is attempting to carry out its statutory obligation to prevent the
distribution
of products that are adulterated or misbranded under circumstances in which
a
regulation intended to prevent adulteration or misbranding of poultry
products
has been invalidated.
With respect to the labeling issue, FSIS thinks that the State Farm case
is
inapposite. FSIS is willing to concede that it had a policy not to
require
labeling of poultry products for retained water. However, the Kenney
decision
represents a change in circumstances that requires that the Agency rethink
its
policies and change them if it is unable to justify them within the legal
context established by the Court's decision. The case has left the
Agency
without a published, regulatory limit on retained water to prevent
adulteration.
Because there is no longer such a limit, the case has also left the
public
without access to information about the characteristics of poultry
products. In
the absence of a specific level of retained water that is unavoidable in
the
production of a safe product, FSIS finds that the level of retained water is
a
fact that is material in that the product is being represented as meat or
poultry. Failure to disclose this fact would misbrand the product.
Therefore, FSIS is requiring that meat and poultry products be labeled to
show
the maximum amount of water they may retain. In the absence of data, the
Agency
is taking the most logical and reasonable course of action available to it.
Regarding the U.S. District Court decision in the Kenney case, the Court
agreed
with the Department's contention that the PPIA (21 U.S.C. §457(b)(2)) gives
the
Secretary the authority to determine that the composition of a poultry
product
includes a limited amount of water retained from processing. The Court
also
stated that, given the deference that must be shown the Secretary on this
matter, "the Secretary did not abuse his discretion or act contrary to law
by
failing to conclude that a label that does not disclose the retained water in
a
poultry product was false or misleading." The Court further held
that,
notwithstanding the quantity-of-contents labeling provisions of the PPIA,
the
Secretary was within his discretion in not finding poultry with retained
water
to be misbranded.
However, the Court found that the Secretary
acted arbitrarily and
capriciously in not adequately explaining the reasons for the water
retention
limits for poultry products and in not explaining why water retention could
not
be further reduced. In other words, the Secretary did not provide a basis
for
determining whether and what amount of water retention should be permitted
or
could be considered non-adulterative, or what amount of water retention is
unavoidable in a poultry product. Put another way, the Secretary did
not
provide a basis for distinguishing a poultry product with permissible
retained
water from such a product adulterated by excessive retained water. The
Court
also found the Secretary to have acted arbitrarily and capriciously in not
according the same regulatory treatment to meat and to poultry. The
Court
therefore set aside the regulation that provided the water retention limits
for
poultry products (9 CFR 381.66(d)(2)).
Thus, this situation is distinguishable from
that in State Farm. FSIS is
not simply abandoning a long-held, well-justified position. When asked
to
justify its position on retained water in poultry, the Agency could find
no
basis for it in the record compiled when the position was adopted. Thus,
the
Court in Kenney found that FSIS water retention levels for poultry were
not
sustainable. When FSIS sought a reliable basis for arriving at a new
level, it
could find no evidence that would justify any water retention in poultry.
In
view of this, and the Agency's obligation, in the absence of evidence that
justifies a contrary approach, to treat meat and poultry products the same
way
in its regulations, FSIS is left with little choice but to insist that meat
and
poultry products contain no retained water unless there is a substantial
justification for permitting some water retention.
FSIS is not stating in this final rule what the justification for retained
water
should be beyond stating that it must be an unavoidable consequence of
processing to meet food safety requirements. This is the only
justification
FSIS can find for the presence of retained water in a livestock or poultry
carcass.
As stated previously in this document, the
Agency has consistently
required that establishments minimize retained water in meat and poultry
products, but the Agency no longer has a quantitative limit or measure
other
than zero-percent retained water by which to determine that retained water
has
been minimized. For this reason, and because the Court found that the
Agency
did not have a basis for determining unavoidable retained water in a
product,
the Agency must insist that, in addition to justifying the presence of
retained
water, establishments also substantiate the amount of retained water that
is
unavoidable.
In order to determine whether or not a poultry product is economically
adulterated by retained water, the Agency must have available to it data
that
show what the amount of unavoidable retained water is and the amount that
the
product retains. Hence, the requirement that establishments collect such
data
according to written protocols.
Effect on Pathogens
Comment: Increasing water retention in
achieving non-required Salmonella
levels (i.e., reducing Salmonella levels below the pathogen reduction
performance standards) would defeat the purpose and goal of the rule.
Response: FSIS encourages establishment
efforts to improve the safety of
meat and poultry products by reducing the incidence of Salmonella below
the
prescribed performance standards. We recognize that achieving such results
may
cause the product to have increased retained water that would be required to
be
labeled on the package. However, we feel that the requirement to label
a
product to indicate the maximum amount of water that may be retained in
the
product is necessary to reflect the material fact that water has been retained.
Comment: The proposal (at 63 FR 48977)
suggested the possibility that
pathogens on product could increase with decreased retained water, and
that
efforts to reduce the retained-water level would harm consumers.
Response: The commenter misinterpreted
the proposal. The commenter took
out of context a step in the Agency's reasoning on the potential costs of
a
rejected option: that of establishing retained water limits based solely on
the
capabilities of existing equipment. In fact, this rule is based on the
chosen
option of limiting water retention to the amount that is unavoidable in
meeting
food safety requirements.
Comment: A consumer group commented that FSIS
has paid insufficient
attention to Lillard (1990), who reports a significant increase in the
incidence
of Salmonella on post-chill poultry carcasses.
Response: The Lillard (1990) paper cited
by the commenter did indeed show
that Salmonella incidence increased on post-chill as compared with
pre-chill
poultry. The study identified immersion chilling as the most significant
point
of cross contamination in modern commercial poultry processing. However,
the
study also confirmed that the immersion chilling process has a washing
effect,
and that even though Salmonella incidence may have increased on the birds,
the
microbiological quality of the poultry carcasses, as determined by
enumeration
of aerobic bacteria and Enterobacteriaceae, improved. In other words,
though
bacteria might be spread from bird to bird during the process, the overall
level
of bacteria on the birds decreased.
Comment: A consumer group said that FSIS should determine the pathogen
levels
in poultry package liquid and the relationship between these levels and the
risk
of cross-contamination in the kitchen. FSIS should compare the benefits
in
lower social and medical costs from contaminated poultry, compared with
increased costs to the poultry industry and consumers from eliminating all
retained water.
Response: As explained in the FRIA, FSIS has assumed as an indirect benefit
of
the final rule the possible health effects from reducing retained
water.
However, to determine the relationship between pathogen levels in poultry
and
the risk of cross contamination in the consumer's home, and to compare the
increased costs to the poultry industry of this rule with the possible
health
benefits to society from reducing retained water, would require a lengthy
study.
If such a study were a prerequisite for this final rule, the rule and
its
beneficial effects would be delayed.
Apparent Inconsistency in Proposed Rule
Comment: There is, apparently, an
inconsistency between the preamble use
of the term “raw, single-ingredient, meat, meat products, and poultry products”
and the term “carcasses and parts” in the proposed regulation
concerning
products to be covered by the labeling requirement.
Response: "Raw, single-ingredient meat,
meat products and poultry
products" are broadly comprised of "carcasses and parts," whether
of livestock
or of poultry. The term "carcass" in the FSIS regulations
denotes "all parts,
including viscera, of any slaughtered livestock" (9 CFR 301.2(p)) and in
the
poultry products regulations "all parts, including viscera, of any
slaughtered
poultry" (9 CFR 381.1(b)(9). By the term "carcasses and
parts," FSIS means a
class of product included in the terms "meat and meat food product"
and "poultry
product," namely, raw, single-ingredient products that have been subject to
no
more than minimal processing, such as cutting or grinding, before being sold
in
commerce. The current regulatory definitions for "meat food
product" and for
"poultry product" include product made partly or wholly from carcasses
and parts
of livestock or poultry for use as human food. Thus, FSIS finds no
inconsistency between the use of terms in the preamble of the proposed rule
and
the proposed regulatory text.
Time and Flexibility for Final Rule Implementation
Comment: If FSIS proceeds to a final rule, the Agency should give
industry time
and flexibility to minimize cost impacts. The industry should have
flexibility
similar to that provided in the sausage casings notice (FSIS Docket No.
96-020N:
61 FR 39853; July 31, 1996).
Response: FSIS believes that the commenter is referring to the labeling
options
that would be available to establishments subject to the proposed rule on
sausage casings, "Labeling of Natural or Regenerated Collagen Sausage
Casings"
(FSIS Docket No. 96-020N: 62 FR 38220; July 17, 1997). Under that
proposal, the
labels of sausages in natural casings made from livestock or poultry viscera
or
regenerated collagen casings would have to identify the type of livestock
or
poultry from which the casings are derived, if different from the livestock
or
poultry meat component of the sausage. The casing identification could be
on
the principal display panel or in the ingredient statement.
Establishments
producing, manufacturing, or using natural or regenerated collagen casings
would
have to keep records on the livestock or poultry source of the
casings.
FSIS is trying to minimize the cost impacts of the labeling requirements of
this
final rule by providing ample time for implementation and allowing the
industry
to use existing stocks of labels until they are exhausted. FSIS also
is
providing a degree of flexibility by permitting establishments to place
the
required retained water statement either contiguous to the product name or
elsewhere on the principal display panel of the label.
Recommendations for Various Technical Changes
Comment: The qualifier
"mature" should be restored to the term
"reproductive organs" in §381.1(b)(44).
Response: As discussed in the proposal, FSIS is revising the definition
of
"ready-to-cook poultry" to account for the elimination of the
requirement to
remove kidneys from mature birds. The qualifier "mature" was
inadvertently
dropped from the term "mature reproductive organs" in the proposed
regulatory
text and is restored in this final rule. The verb phrase expressing the
action
taken with respect to mature reproductive organs and kidneys is changed
from
"have been removed" to "may have been removed" (in
§381.1(b)(44)) to reflect the
fact that the decision to remove these organs is HACCP-based. Some
establishments, in operating their HACCP systems, have shown that they can
determine when poultry kidneys constitute a hazard (e.g., when they
contain
cadmium) and when they do not.
Comment: The phrase "feet, crop and
oil glands" appears twice in proposed
§381.1(b)(44).
Response: FSIS is correcting this typographical error.
Comment: Remove §381.65(a) and
(b). These are covered by HACCP or
Sanitation SOP.
Response: FSIS agrees that sanitary handling
and processing of poultry and
the protection of poultry products from adulterants ought to be covered by
establishment Sanitation SOP's and HACCP plans. FSIS is removing paragraph
(b)
of 9 CFR 381.65 for that reason, as proposed, but retaining paragraph (a).
The
paragraph requires establishments to conduct operations and procedures in
a
manner that will ensure sanitary processing, proper inspection, and
products
that are not adulterated. These are basic performance objectives for
any
official establishment. The requirement to ensure proper inspection
is
especially pertinent to poultry processing and is not duplicated by the SSOP
and
HACCP regulations. Paragraph (c) is being re-designated as paragraph
(b). FSIS
will review the requirements in these and other paragraphs for further
streamlining.
Comment: Remove §381.65(d) because it is redundant with proposed §441.10.
Response: Proposed paragraph 381.65(d)
is a re-designation of paragraph
381.65(k), which requires ready-to-cook poultry to be adequately drained
after
chilling to remove ice and free water before packaging or packing. FSIS
agrees
that it is redundant with the new 9 CFR 441.10 and is removing it.
Comment: Paragraph (d)(8) in §381.66
requiring the plant to notify the
inspector of changes in washing, chilling, and draining procedures should
be
removed.
Response: FSIS is removing 9 CFR 381.66(d)(8) as proposed.
Comment: Proposed §381.66(c)(2)(i),
restricting how plants operate
chillers, should be revised to eliminate prescriptive requirements for the
continuous overflow of water between chiller sections and references to
the
design of multi-section chillers. The paragraph should only require that
the
chiller be operated in a manner consistent with meeting pathogen reduction
performance standards.
Response: FSIS agrees in principle with
the suggested change and is
revising the paragraph. The Agency is removing the prescriptive
design
requirements for chillers and replacing them with a performance standard
requirement that is consistent with the PR/HACCP regulations.
Comment: Proposed §381.66(c)(2)(ii)
should be revised to refer to split
carcasses as defined in § 381.170(b)(22). FSIS should revise the second
sentence, the chilling method to be applied to individual poultry parts,
because
it is not consistent with HACCP.
Response: FSIS agrees that the wording
of proposed §381.66(c)(2)(ii)
should be modified as suggested by the commenter.
FSIS is removing the second sentence of the paragraph, which prohibits
the
chilling in water and ice of individual parts from salvage operations.
While
the purpose of this prohibition, to prevent the marketing of parts that
retain
too much water, coincides with some of the objectives of this final rule, it
is
a command-and-control requirement that is inconsistent both with HACCP and
with
the basic thrust of this final rule. FSIS published the retained-water
proposal
in the same issue of the Federal Register as the final rule permitting the
continuous chilling of transversely split carcasses (63 FR 48957; September
11,
1998). The split-carcass-chilling final rule left unchanged the
prohibition
against the chilling in water and ice of individual parts.
This final rule, however, applies to transversely split carcasses and
other
portions and parts of poultry. It applies to all raw,
single-ingredient,
poultry products. This final rule makes redundant the requirements
concerning
the specific chilling method applied to these parts or portions of
poultry.
Therefore, the Agency is removing these requirements.
Comment: Delete the proposed
§381.66(d)(1) and (2) as redundant with
§441.10.
Response: While 9 CFR 381.66(d)(1),
which requires that poultry washing,
chilling, and draining practices minimize water absorption and retention,
may
appear to some to be redundant with 9 CFR 441.10, it articulates a general
principle with which the Agency agrees irrespective of the present
rulemaking:
retained water should be minimized. 9 CFR 381.66(d)(1) does not,
however,
present a measurable criterion for judging minimization, as 9 CFR 441.10
does.
Therefore, FSIS finds it appropriate to adopt both provisions.
FSIS finds that the proposed paragraph 9 CFR 381.66(d)(2), requiring
the
establishment to supply measuring devices or scales for use in measuring
retained water, should be retained to ensure that both the establishment and
the
Agency can conduct in-plant checks for compliance with this final rule.
Comment: Delete 9 CFR 381.66(f)(3), a
prior-approval requirement for FSIS
approval for off-premises freezing of ready-to-cook poultry. This
prescriptive
requirement is inconsistent with HACCP.
Response: The commenter's suggestion is beyond the scope of the
present
rulemaking. FSIS regards the procedures for freezing poultry as
encompassing a
separate set of issues that are peripheral to the concerns of this
rulemaking,
which are focused on the chilling of poultry.
Effect on International Trade
Comment: The proposal could distort
international trade because the only
establishments that will be considered eligible to export to the United
States
will be those that are able to demonstrate that "residual water content is
due
to the final decontamination of the products and not to the chilling
process."
Response: The final rule does not
identify any specific post-evisceration
process that an establishment must use for any purpose. Further, the rule
is
not expected to have significant impacts on international trade. Any
imports
containing retained water will have to be appropriately labeled, and
poultry
products are likely to be more affected than meats. Only six
countries,
however, Canada, France, Great Britain, Hong Kong, Israel, and Mexico, are
listed as eligible to ship poultry products to the United States.
Currently,
about 5 million pounds of poultry imports enter the United States
annually.
This is a relatively small amount of trade.
Provisions of the Final Rule
Under § 441.10(a), raw livestock and poultry
carcasses and parts may not
retain any amount of water resulting from post-evisceration processing, absent
a
demonstration, with data, by the establishment preparing them that such water
is
the unavoidable consequence of a process used to meet applicable food
safety
requirements. The data must have been collected according to a
written
protocol.
Under § 441.10(c)(1), the establishment must
keep this protocol on file
and available to FSIS personnel. The protocol must explain how the data
will be
collected and used in making the required demonstration for the product
the
protocol covers. Under §441.10(c)(2), the establishment must notify FSIS
as
soon as its data-collection protocol -- whether new or revised -- is
available
to the Agency. Within 30 days after receipt of this notification, FSIS
may
object to or require the establishment to make specified changes in the
protocol. FSIS will take this action if it determines that the protocol is
not
valid, or that the data collected under it will not be sufficient to
demonstrate
that the amount of water retained in the product is an unavoidable
consequence
of the process used to meet applicable food safety requirements.
FSIS is including in §441.10(d) the expected
elements of a protocol for
gathering water retention data. These protocol elements were published
for
comment as Appendix A of the September 11, 1998, proposal.
Under § 441.10(b), meat or poultry products will have to bear a label
statement
of the maximum percentage of water absorbed and retained as a result of
post-evisceration processes. A qualifying statement accompanying the
product
name could read, “may contain up to ___ percent absorbed water.” The
percentage
must reflect the maximum percentage of water that may be retained in the
product. Alternatively, the label may simply bear an accurate statement of
the
percentage of retained water in the product. Establishments having data
or
information to demonstrate that their products do not contain retained
water
will not have to label the products and could include a no retained water
claim
on the product label. The labels will be generically approved pursuant to
9 CFR
317.5(b)(2) or 381.133(b)(2).
This requirement, which is responsive, in part, to the AMI petition
discussed
above, would ensure that accurate information concerning the product is
conveyed
to the consumer in accordance with the misbranding provisions of the FMIA
and
the PPIA (especially 21 U.S.C. 601(n)(1), (6); 453(h)(1), (6)). It will
ensure
that the product labeling is not misleading with respect to water retained
by
the product.
FSIS had proposed that the retained-water statement be contiguous to the
product
name on the product label. In response to comments, the Agency is
providing
some flexibility in this matter by also permitting the statement to appear
either contiguous to the product name or elsewhere on the principal
display
panel of the label. The placement of the required information on the label
will
ensure that the information will be likely to be read and understood by
the
ordinary individual under customary conditions of purchase and use.
With the required labeling information, consumers will be in a better
position
to compare packaged raw meat or poultry products containing retained water
with
alternatives in the meat case. The market will provide incentives to
plants to
adopt new, cost-effective technologies for reducing retained water. The
rule
will not affect raw products that now bear complete labeling or nutrition
labeling, such as pre-basted frozen turkeys, or further processed products,
such
as deli meats. This final rule also will not cover cooked and cured
pork
products, such as those subject to protein-fat-free requirements (9 CFR
318.19(a)(5), 319.104-.105, 327.23).
As stated elsewhere in this document, the Agency's concern in this rule is
to
ensure that products in commerce will not be adulterated or misbranded.
To
alleviate some confusion on this point that was expressed in a number of
the
comments received, the labeling provision in new § 441.10(b) has been
more
precisely phrased than in the proposal.
Changes in poultry chilling regulations
FSIS is amending the chilling requirements for poultry by removing
various
prescriptive requirements and specifications, such as the minimum amount
of
fresh water intake by continuous chillers for each poultry carcass. The
removal
of those requirements should encourage processors to use the most efficient
and
effective methods of controlling microorganisms. Establishments will have
the
flexibility to take advantage of the latest technologies and procedures.
This final rule amends 9 CFR 381.65, which concerns general operating
procedures, by removing provisions that are redundant, excessively detailed,
or
inconsistent with the PR/HACCP final rule. The final rule eliminates
current
paragraph (b), the prohibition on handling and storing materials that
could
cause adulteration of poultry products in any room where poultry products
are
processed, handled, or stored. This provision is unnecessary because HACCP
plans have been implemented in every affected establishment and because
each
HACCP plan must specify the measures to be taken to protect poultry
products
from physical, chemical, or biological contamination. The requirements
in
paragraphs (a) and (c) of 9 CFR 381.65 will be retained as paragraph (a) and
(b)
because they set out general principles of sanitation and commercial practice
to
which all establishments must adhere.
The requirements in paragraphs (h) and (j) of 9 CFR 381.65, relating to
poultry
thawing and dressing techniques, are being replaced with two performance
standards. The first requires simply that establishments use thawing
procedures
that will prevent adulteration of, or net weight gain by, the product.
The
second requires that water used in washing ready-to-cook poultry be permitted
to
drain freely from the carcass. A new paragraph (c), which replaces
paragraph
(h), requires that frozen poultry be thawed for further processing in a
manner
that will prevent product adulteration but would not require that any
specific
thawing method be used.
The thawing regulation that is being replaced does not prevent practices
that
may constitute hazards to food safety. For example, it does not
prevent
re-exposure of thawed, or partially thawed, product to a thawing medium that
may
have become contaminated by previous use and that may be too warm to
prevent
microbial growth. Paragraph (h)(1)(i) specifies a maximum permitted
thawing
medium temperature of 70 °F, which is too high to prevent microbial growth
in
product that is re-exposed to or held in the medium. The regulation
conflicts
with HACCP because establishments should assess thawing processes when
conducting their hazard analyses. Establishments must be given the
responsibility and flexibility to choose thawing measures that are effective
and
that do not create food safety hazards.
A new paragraph (d) replaces paragraph (j), which specifies the manner in
which
carcass wash water is to be drained, with a performance standard requiring
simply that the wash water be permitted to drain freely from the
carcass.
Paragraph (d), which contains a requirement to remove kidneys from mature
chickens and turkeys, is being eliminated. The kidneys of mature chickens
and
turkeys are a source of cadmium, which can accumulate in the human liver
and
kidneys and cause acute or chronic health problems. Kidneys with excess
cadmium
are a “food safety hazard reasonably likely to occur” that establishments
will
identify in their hazard analyses and control through their HACCP
systems.
Thus, paragraph (d) is redundant with the HACCP regulations. The
requirement to
remove kidneys is referenced in the definition of “ready-to-cook poultry” at
9
CFR 381.1(b)(44). Therefore, the Agency is amending that definition.
Paragraph (i), which specifies how poultry carcasses are to be cut open
for
evisceration, is being removed. The regulation is outdated and
prescriptive and
may be an obstacle to improved product safety. The regulation is intended
to
ensure that opening cuts are made without cutting the intestinal tract and
without contaminating the carcass. Unnecessary cuts are prohibited because
they
may result in carcass contamination during evisceration or excessive water
absorption during chilling. The regulation is also intended to maximize
the
viewing of the interior and viscera of the carcass during the postmortem
inspection.
In recent years, the poultry industry has developed new methods of
poultry
evisceration that do not result in adulteration. For example,
ultrasound
techniques are available for use as a diagnostic aid to detect malformities
or
other defects before carcasses are opened. Also, equipment is available
that
can remove the viscera intact, using vacuum suction, without breakage or
spillage of intestinal contents, and other available evisceration systems
require that the carcass be opened by a longitudinal cut. The
regulation
generally limits the opening cut to the area around the vent (cloaca) to
prevent
birds from carrying excess water under the skin that could cause
water-control
test failures. Because of this limitation, the new technologies, which
can
improve efficiency and product wholesomeness, are not likely to be
implemented.
Establishments, however, should have the flexibility to innovate and to
implement promising new technologies, consistent with their HACCP plans.
Paragraph (k), a requirement to adequately
drain ready-to-cook poultry
after chilling to remove ice and water before packaging, is redundant because
of
new part 441, and FSIS is removing it.
Paragraphs (l) through (p) are also being removed. These paragraphs
include
requirements concerning the chilling of poultry parts, the removal from
establishments of offal resulting from evisceration, the cleanliness of
containers, the sturdiness of packaging materials, and the use of
protective
coverings. These are all matters that are to be addressed by
establishments in
their Sanitation SOP's and HACCP plan.
Finally, paragraph (q), concerning the harvesting of detached ova for
human
food, is being re-designated as paragraph (e) and revised to reduce
duplication
with requirements in §590.440 for handling ova and to eliminate a
command-and-control requirement to identify the ova past the point of
inspection. Also, the reference to a section of the egg products
inspection
regulations has been amended to account for the recent redesignation (63
FR
72353) of those regulations to Title 9, CFR.
In 9 CFR 381.66, paragraph (a) is being revised. This paragraph
requires
poultry to be chilled or frozen in a manner that promptly removes animal
heat
from the carcasses and does not adulterate the product. The second
sentence of
the paragraph, a command-and-control requirement to file a description of
the
chilling or freezing procedures with the inspector in charge, is being
removed.
The general chilling requirements for poultry, paragraph (b), remain the
same.
FSIS has long regarded the chilling of poultry to a safe internal
temperature
within a minimum number of hours as a useful food safety precaution. However,
as
mentioned above, the Agency intends to undertake rulemaking on this
matter. The
table of maximum times and temperatures in paragraph (b) is based on the
duration of the lag phase of bacterial growth on the surfaces of dressed,
ready-to-cook poultry carcasses under plant conditions. Although
interested
persons are encouraged to submit data that would justify a change in this
provision, amending the paragraph is outside the scope of the present
rulemaking.
The numerous detailed, prescriptive, command-and-control requirements
in
paragraph (c) are being removed. For example, the amended paragraph (c)(2)(i)
does not specify chilling media temperatures or the use of recording
thermometers. New paragraph (c)(1) requires that potable water be used,
and new
paragraph (c)(2)(i) requires that sufficient water be used to maintain the
sanitation of chilling media. However, specific requirements
(paragraphs
(c)(2)(ii)-(iii) and (c)(2)(v)) concerning the operation of continuous
chilling
systems, including the minimum amount of fresh water intake per bird, are
being
removed.
Paragraph (c)(2)(iv) is being re-designated as (c)(2)(ii) and revised
as
discussed above in the response to comments. This paragraph, which
concerns the
chilling of major portions of poultry carcasses, was the subject of a
September
18, 1999, final rule (63 FR 48958; proposed at 62 FR 31017; June 6, 1997).
Paragraph (c)(2)(vi), the highly detailed and prescriptive requirements
concerning water-reconditioning systems for poultry chillers, including
the
requirement for prior approval of such systems by FSIS, is being
removed.
Establishments subject to the poultry product inspection regulatio